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OSHA probing fatality at Rivian warehouse Sean O'Kane 12:23 PM PST · March 6, 2026 The Occupational Safety and Health Administration has opened an investigation into the death of a worker at a Rivian warehouse in Illinois this week, the federal agency told TechCrunch on Friday. The agency said the probe could take up to six months.
The man, identified by local authorities as 61-year-old Kevin Lancaster, reportedly died from “blunt traumatic compressional injuries” after getting pinned between a tractor trailer and a loading dock at the facility, which is located just a few miles from Rivian’s factory.
Lancaster was reportedly trapped in that spot for around 20 minutes on Thursday before firefighters were able to get to him, according to one local news report . Emergency crews responded to a call at 1:40 p.m. local time, and Lancaster was pronounced dead at a local medical center at 2:33 p.m. local time. The Normal Police Department and the McLean County Coroner are still investigating Lancaster’s death, according to the report.
“Safety at our facilities is our top priority. Unfortunately yesterday afternoon, a contractor passed away after an incident at our warehouse,” Rivian said in a statement to TechCrunch. “Our sympathy and thoughts are with their family and friends. We are working with the Normal Police Department on its investigation.”
The safety of Rivian’s factory in Normal, Illinois, became a source of scrutiny in 2024 after a Bloomberg News report detailed 16 “serious” violations levied on the company across that year and the one prior.
Automotive factories are notoriously dangerous, though, and Rivian has received just one violation at the Illinois manufacturing plant since that report was published. OSHA even told Bloomberg at the time that Rivian “has improved their safety and health team and are very cooperative with the OSHA process.”
Rivian assembles its flagship R1 pickup truck, R1 SUV, and commercial electric van, known as the EDV, at its 4.3-million-square-foot factory in Normal. The company is expanding the space by another 1.1 million square feet to make room for its next EV, the R2. Once complete, the factory will have capacity to assemble 215,000 vehicles.
Techcrunch event Disrupt 2026: The tech ecosystem, all in one room Your next round. Your next hire. Your next breakout opportunity. Find it at TechCrunch Disrupt 2026, where 10,000+ founders, investors, and tech leaders gather for three days of 250+ tactical sessions, powerful introductions, and market-defining innovation. Register now to save up to $400. Save up to $300 or 30% to TechCrunch Founder Summit 1,000+ founders and investors come together at TechCrunch Founder Summit 2026 for a full day focused on growth, execution, and real-world scaling. Learn from founders and investors who have shaped the industry. Connect with peers navigating similar growth stages. Walk away with tactics you can apply immediately Offer ends March 13. San Francisco, CA | October 13-15, 2026 REGISTER NOW This story has been updated with a comment from Rivian.
Sean O'Kane Sr. Reporter, Transportation
Sean O’Kane is a reporter who has spent a decade covering the rapidly-evolving business and technology of the transportation industry, including Tesla and the many startups chasing Elon Musk. Most recently, he was a reporter at Bloomberg News where he helped break stories about some of the most notorious EV SPAC flops. He previously worked at The Verge, where he also covered consumer technology, hosted many short- and long-form videos, performed product and editorial photography, and once nearly passed out in a Red Bull Air Race plane.
You can contact or verify outreach from Sean by emailing sean.okane@techcrunch.com or via encrypted message at okane.01 on Signal.
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